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DARK INDIGO (Used clothing processing）

Detailed explanation of
> C.T.L SELVEDGE DENIM 11.3oz dictionary

◎All items are made to order.

Delivery time may vary.

Please contact us for details.

[ DETAIL ]
- C.T.L SELVEDGE DENIM 11.3oz
- SLIM STRAIGHT CUT JEANS
- DARK INDIGO (Used clothing processing）
- Denim : Organic Cotton: 91%, linen 9%
- Pocket Bag : Cotton: 100% (BIZEN ICHIGO)
- Leather patch : Kudu Suede Leather
- ORIGINAL casting cast button made of pewter (tin) material
- Zipper fly

[TEXTILE] -Fabric

This textile concept took about 3 years to fully develop.

Originally developed by Kichinosuke Tonomura at the Kurashiki Honzome Handwoven Research Institute, we wanted to reproduce his iconic indigo and bengara dyed selvedge denim for this garment.

For this purpose, we hand-dyed cotton thread with all-natural bengara(Indian red) several times and rewound the thread into a spool. On our first attempt making this sample, the thread had broken several times.This is was perhaps due to the softness of the dyed yarn which is sometimes weakened by the natural dying process.

After several trial and error experiments, we were able to increase the strength of the yarn with wax, and were thus able to improve the flexibility of this indigo yarn without compromising the integrity of the natural dyes.

This improved textile presented an amazing opportunity to experiment further with the garment production. We manufactured this denim with a jacquard loom to reproduce the selvedge (fabric edge), and then produced the the main body of the denim using a shuttle loom. This process takes a tremendous amount of time and effort.

In order preserve the hand-woven texture (making each garment subtly unique) we incorporated a cotton nep thread as well as a thick linen thread which are twisted into the weft of the denim.

By weaving in thicker threads than usual and weaving them by hand with a shuttle loom over a long period of time, the textile is soft, comfortable, with almost an airy feel.

Although it is made of only natural materials, it has good elasticity due to the characteristics of the weft.

All in all, it takes about half a year from start to finish; from dyeing the threads to weaving the fabric.

[DYED] -Dyeing
Based on the indigo color that was the basis of domestic jeans,
The thread on the selvedge ID (the edge of the fabric) is dyed with a BENGARA (INDIAN RED) , which is a natural handmade dyeing.

[STITCH] -Sewing thread
We use threads that reproduce the color of the sewing thread used when manufacturing jeans in the 1960s. The outside of the thread is made of cotton material. The inside is made of a strong thread called a span. The color is golden brown thread and orange thread.
The golden brown thread changes to a beige pink thread each time it is used.
Over time, the orange thread turns bright orange and becomes a beautiful shade.

[STORY of OUR CRAFT]
COTTLE JEANS was born from the desire to create something that can be a bridge between Kurashiki's culture, with the faces of the city of folk art and the city of textiles.

[COLOR] -Color
・ SOLID RIGID-NON WASH
・ WASHED INDIGO-Washing with hot water + drying with tumbler
・ DARK INDIGO-Dark vintage processing
・ LIGHT INDIGO-Light vintage processing
・ PATCH INDIGO-Remake process repaired with old cloth

[Silhouette]
Straight and slim straight 2 Type.

・Straight is an old-fashioned specification.
The front opening is a button fly.
Rivet hidden in back pocket.

・Slim Straight
Front opening is zippered
The back pocket is slightly smaller than the straight.

MODEL SIZE 2 Height 178cm Weight 64kg

SIZE 0 (28in) :West 71 ,Hip 88.4 , Hem width 15.9 , Rise 24 , Inseam76 (cm)
SIZE 1 (30in) :West 76 ,Hip 93.4 , Hem width 16.7 , Rise 25.5 , Inseam78 (cm)
SIZE 2 (32in) :West 81 ,Hip 98.4 , Hem width 17.5 , Rise 27 , Inseam80 (cm)
SIZE 3 (34in) :West 86 ,Hip103.4 , Hem width 18.3 , Rise 28.5 , Inseam82 (cm)
SIZE 4 (36in) :West 91 , Hip 108.4 , Hem width 19.1 , Rise 30 , Inseam84 (cm)
SIZE 5 (38in) :Waist 96 ,Hip 113.4 , Hem width 19.9 , Rise 31.5 , Inseam 86 (cm)
SIZE 6 (40in) : Waist 101 ,Hip 118.4 ,Hem width 20.7 , Rise 33 , Inseam 86 (cm)

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